Plants, JVs and supply chain
Plants at Sikandrabad, Gailpur and Malootana, Srikalahasti in the South, a Nepal operation and a set of Morbi joint ventures that flex capacity with demand. Gas, glaze, clay and freight dominate cost; consistency of shade and gloss dominates quality.
FY26 revenue
₹902.20 cr
Subsidiaries & JV tiles
Group capacity
87.80 msm
Incl. Nepal JV 5.10 msm
Highest utilisation
99%
Kajaria Vitrified, Q4 FY26
Lowest utilisation
59%
Kerovit plant, Q4 FY26
AI readiness
41
87.80 msm capacity · ₹902 cr FY26 subsidiary and JV tile revenue
What runs the business today
Data already being created
Where value leaks today
Competing with
Top ten AI applications
A plant twin that pays for itself in gas and rejection savings alone.
Ranked by business impact
DeployOnePredict · 6-12 months · Core transformation
Impact rank
1 of 10
A live model of kilns, presses and dryers that finds the best operating recipe per line and holds it.
Target to baselineGas per msm down 5-8%, throughput up 3-5%
DeployOneCustom · 3-6 months · Core transformation
Impact rank
2 of 10
Camera-based shade, gloss and defect grading at line speed, consistent across plants and shifts.
Target to baselineRejection down 20-30%, grading disputes near zero
DeployOnePredict · 6-12 months · Core transformation
Impact rank
3 of 10
Optimises firing curves and gas contracting against price, load and product mix.
Target to baselineEnergy cost down 4-7%
DeployOnePredict · 3-6 months · Core transformation
Impact rank
4 of 10
Predicts press, kiln-roller and glaze-line failures days ahead from vibration, thermal and load data.
Target to baselineUnplanned downtime down 30-40%
DeployOneContext · 6-12 months · Core transformation
Impact rank
5 of 10
Correlates body, glaze and firing parameters to shade drift so lots match across plants and months.
Target to baselineShade complaints down 40%
DeployOneDash · 3-6 months · Quick win
Impact rank
6 of 10
Standard quality and cost telemetry from every Morbi JV, verified rather than trusted.
Target to baselineJV quality variance down 25%
DeployOnePredict · 3-6 months · Core transformation
Impact rank
7 of 10
Forecasts clay, glaze, zircon, gas and freight to time procurement and contracting.
Target to baselineInput cost down 2-3%
DeployOneContext · 0-90 days · Quick win
Impact rank
8 of 10
Every SOP, recipe, maintenance log and incident report answerable in one question, in Hindi or Telugu.
Target to baselineFault resolution time down 35%
DeployOneCustom · 3-6 months · Quick win
Impact rank
9 of 10
CCTV-based PPE, zone and hazard monitoring with escalation and audit trail.
Target to baselineReportable incidents down materially
DeployOneDash · 0-90 days · Core transformation
Impact rank
10 of 10
One screen for OEE, yield, energy and cost per msm across every plant and JV.
Target to baselinePlant-to-plant gap closed to best performer
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